Viessmann KOB Pyrotec KPT Series Betriebsanleitung

Installation andOperating Instructionsfor use by engineers and heating contractors5603 882 - 01 07/2014Read and save these instructionsfor future ref

105603 882 - 01Pyrotec Installation & OperatingGeneral InformationMeasurements for the combustion chamber as standard delivery conditionBoiler mod

115603 882 - 01 Pyrotec Installation & Operating Wood Fuel RequirementsAllowed fuels- Forest wood and plantation wood (complete untreated trees

125603 882 - 01Pyrotec Installation & Operating Wood Fuel Requirements (continued)General InformationSaw dustFuel code Bulk Density kg/m³ [lb/ft³]

135603 882 - 01 Pyrotec Installation & Operating Wood Fuel Requirements (continued)If fuel does not comply with these limits, there is a risk of

145603 882 - 01Pyrotec Installation & OperatingSafety Carbon MonoxideCAUTIONDo not use this boiler if any part has been under water. Immediately c

155603 882 - 01 Pyrotec Installation & OperatingWARNINGInhaling of fiberglass wool and/or ceramic fiber materials is a possible cancer hazard. Th

165603 882 - 01Pyrotec Installation & OperatingSafetyPower Failure ProvisionThe PYROTEC Grate Firing System is equipped with a flue gas exhaust bl

175603 882 - 01 Pyrotec Installation & OperatingSafety Mechanical RoomNo temperature-sensitive pipes or lines may be installed in the floor benea

185603 882 - 01Pyrotec Installation & OperatingWARNINGIncorrect ambient conditions can lead to damage to the heating system and put safe operation

195603 882 - 01 Pyrotec Installation & OperatingCodesProvision for combustion and ventilation air must be made in accordance with applicable loca

25603 882 - 01Pyrotec Installation & Operating Safety, Installation and Warranty RequirementsWARNINGInstallers must follow local regulations with

205603 882 - 01Pyrotec Installation & Operating Technical DataBoiler model KPT- 390 530 720 950 1250Maximum outpu

215603 882 - 01 Pyrotec Installation & OperatingMechanicalSpecifications Boiler DimensionsDimensionsBoiler Model KPT- 390 530 720 950

225603 882 - 01Pyrotec Installation & OperatingabDimensionsBoiler Model KPT- 390 530 720 950 1250a in. (mm)1293/16 (3282) 149 (3782) 1

235603 882 - 01 Pyrotec Installation & Operatingfrom the furnaceto the chimneyfrom the furnaceto the chimneyEFDGTopMechanical Flue Gas CycloneBoi

245603 882 - 01Pyrotec Installation & Operating Recirculation SystemMechanical

255603 882 - 01 Pyrotec Installation & OperatingItem Boiler Model KPT- 390 530 720 950 1250no. Description Quantity Quantity Quantity Quantity Qu

265603 882 - 01Pyrotec Installation & Operating1. Install the pressure relief valve, discharge pipe, air vent and pressure gauge as illustrated

275603 882 - 01 Pyrotec Installation & OperatingMechanical Safety Devices (continued)BCDFGHJKLMOPEIARQSTUIIINP Pressure relief valve, 30 psi or 6

285603 882 - 01Pyrotec Installation & OperatingDrain inspection portSystem fillSystem fillSafety heat exchanger top view4 heat exchanger loops and

295603 882 - 01 Pyrotec Installation & OperatingMechanicalCustomer supplied:- PDP Pressure relief valve drain pipe- DCW Cold water inlet, min.

35603 882 - 01 Pyrotec Installation & Operating About These InstructionsTake note of all symbols and notations intended to draw attention to pote

305603 882 - 01Pyrotec Installation & Operating Piping and Installation of Safety Devices (continued)Mixing valve Viessmann ASME recommended tank

315603 882 - 01 Pyrotec Installation & OperatingMechanicalBack-burn safeguard for the fuel supply systemThe fire extinguishing system for the con

325603 882 - 01Pyrotec Installation & Operating Fire Extinguishing SystemLegendA CombustionB Metering ContainerC Fuel supplyD Extinguishing wa

335603 882 - 01 Pyrotec Installation & OperatingMechanical Assembly of the Fire Extinguishing SystemItem No. Quantity Description1 1 Floater swit

345603 882 - 01Pyrotec Installation & Operating Assembly of the Fire Extinguishing System (continued)The following assembly instructions for the f

355603 882 - 01 Pyrotec Installation & OperatingCAUTIONThe information about wire type, wire number and wire gauge made in the wiring diagrams is

365603 882 - 01Pyrotec Installation & Operating Control Panel (continued)Vitocontrol - C, Pyrocontrol KPTMains supply 208V, 3 phase, 60 Hz, see fi

375603 882 - 01 Pyrotec Installation & OperatingElectrical Control Panel (continued)Device tags and designations may vary from project to project

385603 882 - 01Pyrotec Installation & Operating Electrical ComponentsElectrical

395603 882 - 01 Pyrotec Installation & OperatingElectricalHigh VoltageNumber Designation Device tag Description1 M1 -3M1 Flue gas exhaust blower

45603 882 - 01Pyrotec Installation & OperatingTable of ContentsIntroductionGeneral Information SafetyMechanicalSafety, Insta

405603 882 - 01Pyrotec Installation & OperatingElectricalNumber Designation Device tag DescriptionAM9 -9 M9 Motor for rotary valveRotary Valve Fue

415603 882 - 01 Pyrotec Installation & OperatingIn-feed augerNumber Designation Device tag Description40 M2 -4M2 Motor for in-feed auger41 S2 -68

425603 882 - 01Pyrotec Installation & Operating Fuel Transport and Extraction Systems (continued)Pellet extraction augerNumber Designation Device

435603 882 - 01 Pyrotec Installation & OperatingElectrical Fuel Transport and Extraction Systems (continued)Horizontal extraction systemNumber De

445603 882 - 01Pyrotec Installation & OperatingHydraulic unitNumber Designation Device tag Description71 M6 -7M6 Motor for hydraulic unit72 Y6.1 -

455603 882 - 01 Pyrotec Installation & OperatingElectrical Thermal Storage TankThermal storage tankNumber Designation Device tag Description84 B2

465603 882 - 01Pyrotec Installation & Operating Boiler WiringCAUTIONThe information about wire type, wire number and wire gauge made in the wiring

475603 882 - 01 Pyrotec Installation & OperatingOperation CommissioningInitial startupOnly a Viessmann or another trained specialist may put a n

485603 882 - 01Pyrotec Installation & OperatingWhen storage facilities for wood are required, the wood should be kept at least 5 ft. (1.5 m) from

495603 882 - 01 Pyrotec Installation & OperatingOperationExcess temperature/power failureCAUTIONDANGER OF THIS EQUIPMENT SUDDENLY GOING UP IN FLA

55603 882 - 01 Pyrotec Installation & OperatingTable of ContentsMechanical (continued)ElectricalOperationPageFire Extinguishing System...

505603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control SystemThe control system for the Pyrotec boiler firing process (Pyrocontrol) i

515603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Touch screen, Screen 1-8The touch screen is 6¼ in

525603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)The following applies to all screens. The screen title and u

535603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Screen 2, Alarm listTouching the red Alarm line s

545603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)Screen 3, Managing the user statusTouching the soft touch ke

555603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Screen 4, Adjusting settings and process paramete

565603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)Screen 7, Overview, wood-powered boilerTouching the KÖB Boil

575603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Screen 8, Additional boilersWhen the soft touch k

585603 882 - 01Pyrotec Installation & OperatingPyrotec control system parameterParameters boiler Unit Min. Max. Default Detailed definition1 Boile

595603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Pyrotec controller parameter reference guide for

65603 882 - 01Pyrotec Installation & Operating Important Regulatory and Installation Requirements Take note of all symbols and notations intended

605603 882 - 01Pyrotec Installation & Operating Pyrocontrol Control System (continued)Pyrotec controller parameter reference guide for the technic

615603 882 - 01 Pyrotec Installation & OperatingOperation Pyrocontrol Control System (continued)Pyrotec controller parameter reference guide for

625603 882 - 01Pyrotec Installation & Operating Operating ModesThe following terms are displayed in the operating mode line depending on the situa

635603 882 - 01 Pyrotec Installation & OperatingOperationFull load operationAs soon as a combustion chamber temperature of approximately 356° F (

Filling the burner troughWhen the system has been switched off properly, there is no more fuel in the burner trough or in the underfeed auger.With the

75603 882 - 01 Pyrotec Installation & OperatingGeneral Information Product InformationViessmann solid-fuel boiler may only be installed and servi

85603 882 - 01Pyrotec Installation & Operating Boiler DescriptionDescriptionThe PYROTEC Grate Firing System (patent no: EP 0 905 442 B1) was devel

95603 882 - 01 Pyrotec Installation & Operating Transport and InstallationGeneral InformationPrecautions must be taken to avoid accidents and inj